Tungsten heating shields and working racks is best choice for LED Sapphire melting growing furnace application
1. Physical and chemical properties
(1) Density: 19.2g /cm3(2) Surface roughness: < 3.2
(3) Purity: W99.97%(min.)
(4) Application temperature environment:1800~2750
2. Specifications:
1)Dimensions and tolerances Unit:mm
thickness [mm] | tol [mm] | width [mm] | tol [mm] | length [mm] | tol [mm] | quality | flatness in % |
0.100 | +/- 0.030 | 200.0 | +/- 0.47 | 1000 | +5/-0 | cold rolled, bright | 15 |
0.200 | +/- 0.035 | 200.0 | +/- 0.47 | 1000 | +5/-0 | cold rolled, bright | 15 |
0.300 | +/- 0.035 | 200.0 | +/- 0.70 | 1000 | +5/-0 | cold rolled, bright | 15 |
0.400 | +/- 0.050 | 200.0 | +/- 0.70 | 1000 | +5/-0 | cold rolled, pickled | 15 |
0.500 | +/- 0.060 | 200.0 | +/- 1.00 | 1000 | +5/-0 | cold rolled, pickled | 15 |
0.500 | +/- 0.110 | 500.0 | +/- 1.20 | 1000 | +5/-0 | hot rolled, pickled | 20 |
1.000 | +/- 0.200 | 500.0 | +/- 1.20 | 1000 | +5/-0 | hot rolled, pickled | 20 |
3. Manufacturing process and equipment
Item | Process | Equipment | Quality check point |
1 | Powder mixed and purified | Mixer and Purified furnace | GDMS Powder grain size properties |
2 | Pressed & machined blank | Isostatic pressing machine | Measurement of rough-processed |
3 | sintering | High temperature vacuum sintering furnace | Dimension measurements for product |
4 | Hot rolling | Hot rolling machine | Measurements (thickness , width) |
5 | Annealing | Anneal furnace | Side crack, stratification for top |
6 | Check |
| Dimension Flatness and density |
7 | Warm rolling | High speed rolling machine | Dimension Flatness and density |
8 | Annealing | Annealing furnace |
|
9 | Check |
| Dimension Flatness and density |
10 | Cold rolling | High speed rolling machine |
|
11 | cutting | Hydraulic cutting machine | Dimension Measurements |
12 | annealing | Vacuum annealing furnace | Surface quality bubble on surface, |
13 | machining | x-ray cutting machine | stress, Flatness |
14 | check | Flat-stone mill | Final Quality |
15 | package |
| certificate of quality |
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