Advantages of PCD&PCBN cutter
1 hardness
2 thermal stability
3 thermal conductivity
4 strong impact resistance ability.
The standard shape of SUPREME PCBN Cutting Tool BlanksTM is round. Other shapes, such as rectangle, triangle, square, semi-circle and so on, can also be customized per customers' requirements. Supreme Superabrasives has various equipments such as laser cutting machines, wire cutting machines and various processing equipments to cut blanks regardless of their thickness into special sizes and shapes per customers' requirements. SUPREME PCBN Cutting Tool BlanksTM consist of fine CBN grains sintered under ultra-high pressure and ultra-high temperature. Combining the strengths of hardness, thermal stability, thermal conductivity, and strong impact resistance ability characteristic of CBN, they are ideal for cutting tools for the machining of ferrous metal and alloy, all with high productive efficiency, high machining precision, and good surface quality. SUPREME CBN Cutting Tools Blanks are composed by BN and PCBN two series: BN characteristics:1. Solid CBN2. Good wear resistance3. Two sides can be used as edges4. High thermal resistance5. Excellent fracture resistance BN application:1. High Speed Turning and milling of gray cast iron2. Turning of chilled iron,nickel-based iron and ductile iron PCBN characteristics:1. Good weld based in the composite CBN layer and tungsten carbide base.2. High abrasion resistance.3. Good transversal repture strength resistance.4. Good chemic stability.5. Uniform dimension precision.6. Good consistency of processing. PCBN application:1. Turning of castiron.2. powdered metals.3. exotic materials and heat resistant alloys.4. High speed milling of gray castiron. Characteristics of SUPREME Solide PCBN:
Product Code | Main Bond | Structural Characteristics | Application |
SBN90 | Titanium nitride | Large particles,higher wear resistence, good high-speed continuous cutting performance. | Used for cutting the iron group materials, and the cutting rate is from medium to high |
SBN80 | Cobalt, wolfram | It’s the versatile material, suitable for processing various types of materials | Gray cast iron, chilled cast iron, cast iron nickel |
SBN70 | Nitrogen and carbon Titanium, Aluminium Oxide | Has excellent impact resistance and chemical stability. | Suitable for processing hardened steel with high hardness, both continuous and intermittent process |
SBN60 | Titanium carbon | High wear resistance and high impact resistance. | High-speed continuous process hardened steel |
Sizes Chart of SUPREME CBN Cutting Tools:1. BN series
Pictures | Products Number | Diameter(mm) | Thickness(mm) |
|
BN095 | 9.5 | 3.2 |
BN127 | 12.7 | 3.2 |
BN132 | 13.2 | 3.2 |
BN190 | 19.05 | 4.76/6.35 |
BN250 | 25.4 | 4.76/6.35 |
Note: The products can be manufactured per customer's request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on. |
2. PCBN series
Pictures | Products Number | Diameter(mm) | Thickness(mm) |
|
PCBN1200 | 12.7 | 1.6/2/3.2 |
PCBN1300 | 13.2 | 1.6/2/3.2 |
PCBN1900 | 19 | 1.6/2/3.2 |
Note: The products can be manufactured per customer's request as non-standard shapes such as rectangular, square, triangle, rhombus, sector and so on. |
Efficient working ability--PCBN cutting tool blanks