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automatic scrap tyre recycling plant to diesel in Europe
Our equipments have three links:
The first link is making the furnace oil from waste tires.
The second link is making the diesel through the fractionation.
The last link is the color and odor removal.
Through these three links, you can get good quality oil.
Waste or Treasure?
Waste tire, waste plastic, waste rubber, waste oil etc. are increasing every moment.
At the same time, oil resources are decreasing every single day.
How to deal with these problems?
We use green technology recycling waste to oil resources.
We are specialized in manufacturing pyrolysis machine for recycling waste tires, waste plastic, waste rubber etc. and distillation machiner for recycling waste oil, crude oil, black oil etc.
Approx oil yield of different raw materials
PE | 95% |
PP | 90% |
PS | 90% |
ABS | 40% |
Leftovers of paper | Wet 15-20%, dry 60% |
House garbage | 35-50% |
Plastic cable | 80% |
Plastic bag | 50% |
Submarine cable | 75% |
Rubber cable | 35% |
Sole | 30% |
Big tires | 45-50% |
Small tires | 35-40% |
PVC | Not suitable |
PET | Not suitable |
Model (diameter*length) (mm) | 2200*6000 | |
2200*6600 | ||
2600*6000 | ||
2600*6600 | ||
2800*6000 | ||
2800*6600 | ||
Boiler plate | Q245R/Q345R | |
Thickness | 12/14/16/18mm | |
Condensers | Vertical condenser | |
Horizontal condenser | ||
Product series | 4th generation | |
5th generation | ||
Slagging system | Bucket elevator | |
Carbon black vacuum | ||
Final product (take tires for example) | oil | 45-50% |
Carbon black | 25-30% | |
Steel wire | 10-15% | |
gas | 5% | |
Total weight | 30-35T | |
Total power | 19kw | |
Space needed | 150m2 | |
Labor needed | 4 workers | |
1. Overview of pyrolysis plant
The whole pyrolysis system is composed by 13 parts, which are reactor ,transmission device, catalytic chamber, cooling tube, heavy tank ,oil-water separator,condenser,light oil tank, safety device, vacuum system,dedusting system, draft fan,chimmey.
Cooling systems decides oil output. There are two steps for cooling. Cooling pipe is the first step. The second is condenser. We have three condensers. And there are 57 pipes in one condenser. Diameter is 48mm for one small pipe. The heat exchanging area is about 13square meters for one condenser. So the total cooling area is about 40 square meters, which will guarantee you a high oil yield.
2.working process:
Firstly ,put the raw material into the furnace and seal the feed inlet system.
secondly,burn the fuel material(coal,wood,or natural gas ,oil ) in the combustion system .the reactor will slowly heat ,when the temperature
reach around 250 degree celsius,it will produce oil gas .
oil gas will be processed by our technology ,then gone to cooling system to become liquid oil.
the gas which cannot liquid under normal pressure , will be flow back to combustion system to instead the fuel which heat the reactor, it can save energy too much .
after finishing oil produce ,the temperature of reactor will go down ,in the same time ,carbon black will be discharged automatically.
Lastly,when the temperature fall to 100 degree celsius,worker could open the door of reactor to discharge of steel wire, then can start another batch working.
The formula of economic benefit analysis
Take waste tire oil refining equipment processing 10 tons for example
No. | Item | Cost of Per Batch |
1 | 10 tons of waste tires | 10T×238.4USD/T=2,384USD |
2 | 0.4 tons of coal | 0.4T×127USD/T=50.8USD |
3 | Water and electricity | 200×0.15USD=30USD |
4 | Workers | 4×15.8USD=63.2USD |
5 | Total Cost | 2,528USD |
NO. | Item | Income |
1 | Crude Oil | 10T×45%×715.4USD/T=3,219.3USD |
2 | Carbon Black | 10T×35%×82.6USD/T=289.1USD |
3 | Steel Wire | 10T×13%×349.7USD/T=454.6USD |
4 | Gross Profit | 3,963USD |
5 | Daily Net Profit | 3963USD -2528USD =1,435USD |
6 | Monthly Net Profit | 1435×25=35,875USD |
7 | Yearly Net Profit | 35875USD×10=358,750USD |