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Description of the products:
Information of products | |||
1 | Name | Transparent PVC Vacuum forming Plastic products | |
2 | Brand | Amei | |
3 | Process | Plastic vacuum forming + printing, sticker or painting | |
4 | Shape | According customer’s design drawing | |
5 | OEM/ODM | Both are OK | |
6 | Materials | ABS,PS,PC,PMMA,ASA or others plastic | |
7 | Materials grade | Normal grade , foods grade , UV retardarce, fire resistant, Environmentally-friendly and others materials | |
8 | Surface | Nature gloss or high gloss | |
9 | Color | According customers’ design | |
10 | The max size we can make | 2800*1500*800MM | |
11 | Thickness | 1-10 MM | |
12 | Mold materials | Aluminum | |
13 | Lead time for mold+sample | Within 5 working days after recevied your payment for mold and sample | |
14 | Size can be accurate to | 0.3 MM |
Vacuum forming step:
Step1. Make the plastic sheet be clamped into position which above the vacuum forming mold inside the vacuum forming machine.
Step 2
The sheet is then heated by two heaters one above the sheet and one below the sheet. This method is called sandwich heating and gives a more consistent temperature throughout the sheet avoiding any cold areas which in turn gives you a sharper and more defined vacuum forming .
Step 3
Once the sheet is heated to the correct temperature it will become pliable, the vacuum forming mold is raised and a vacuum is applied which pulls the now malleable plastic sheet down onto the vacuum forming mold.
Step 4
The vacuum is kept on while the plastic is cooled using large fans and water spray so that it retains the shape off the vacuum forming mold.
Step 5
Once the plastic is cooled the vacuum is released and the plastic part removed by gently applying a short blast of air between the vacuum forming mold and the plastic component.
Step 6
Pick the plastic sheet which is finished vacuum forming out from the vacuum forming machine.
Step 7
Cut the edge by CNC machine or hand.
Step 8
Clearing and packing.