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The technologies use the principle of pressurizing water to extremely high pressures, and allowing the water to escape through a very small opening (typically called the "orifice" or "jewel"). Water jets use the beam of water exiting the orifice (or jewel) to cut the material.
Abrasive jets use that same beam of water to accelerate abrasive particles to speeds fast enough to cut through much harder materials.
Here are some benefits to using waterjet to do glass cutting:
Cheaper than other processes.Cut virtually any material:Cut thin stuff, or thick stuffpre hardened steelmild steelexotics like Titanium, Inconel, Hastalloygummy 304 stainless(most steels cut at the same speed, whether hardened, or not.)Copper, Brass, Aluminum: They are a cinch!brittle materials like glass, ceramic, quartz, stone.laminatesflammable materialsMake all sorts of shapes with only one tool.Cut wide range of thickness to reasonable tolerance up to 2 (50mm) thickUp to 5 (127mm) or thicker where tolerance not important, or in soft materials.No Heat Generated / No heat affected zones - this is cold cutting!No mechanical stressesCut virtually any shape:Fast Setup:Only one tool to qualify / No tool changes requiredFast turn around on the machine. Make a part, then 2 minutes be making a completely different part from a completely different material.Leaves a satin smooth finish, thus reducing secondary operationsClean cutting process without gasses or oilsMakes its own start holesNarrow kerf removes only a small amount of material.Your "scrap" metal is easier to recycle or re-use (no oily chips!)Modern systems are now very easy to learn.You can trade off tolerance vs speed from feature to feature on your part.Can easily switch between high production, and single piece production, on the same machine, with no extra effort.Are very safe. (No, they don't explode, thanks to the nearly incompressible property of water.)Draw the part / cut the part. It is that easy! Everyone in your shop can learn to use it quickly.No "scaley" edges, which makes it easier to make a high quality weldMachine composite materials, or materials where dissimilar materials are glued togetherMachine stacks of thin parts all at once.
Reference Cutting Speed | |||
Material | Thickness(mm) | Cutting Speed of 300MPa pump working pressure is 260MPa(mm/min) | Cutting Speed of 380MPa pump working pressure is 330MPa (mm/min) |
Marble | 20 | 300 | 380 |
30 | 200 | 300 | |
Granite | 20 | 250 | 330 |
30 | 150 | 200 | |
Glass Brick | 12 | 800 | 960 |
Glass | 5 | 1200 | 1500 |
10 | 500 | 600 | |
20 | 350 | 420 | |
Glue Chipped Glass | 10 | 450 | 540 |
Sponge | 50 | 5000 | 6000 |
Foam | 50 | 5000 | 6000 |
Wood | 10 | 1000 | 1200 |
50 | 200 | 240 | |
Steel | 2 | 600 | 720 |
4 | 400 | 500 | |
6 | 300 | 420 | |
8 | 200 | 300 | |
10 | 120 | 200 | |
15 | 75 | 120 | |
20 | 30 | 50 | |
60 | 12 | 20 | |
Laminates | 10 | 1500 | 1800 |
Aluminum | 5 | 350 | 500 |
Copper | 5 | 350 | 420 |
Glass Fibre Reinforced plastic | 2 | 1200 | 1500 |
Waterjet glass cutting machine