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Nitrogen Generator,Nitrogen Gas for Packing Food,Keeping Foods Fresh
Brief Technical Parameters index 1.) Nitrogen flow: 1-3000Nm3/h.2.) Nitrogen purity: 97-99.9995%.3.) Nitrogen pressure: 0.05-1.0 Mpa.(if need higher pressure,only to add the booster.)4.) Dew point: from -60 to -45 degree celsius.
Brief Introduction for PSA Nitrogen Generator Principles
When the process adopts lifting air, oxygen and nitrogen have different diffusion rate and adsorptive capacity to separate oxygen from nitrogen on carbon molecular sieve(CMS). When air is compressed to 0.8MPa, air source enters in pressure-swing adsorption tower for separation after being purified through dry and oil-water separation process (filter). Oxygen molecules are diffused and adsorbed in carbon molecular sieve under pressure. Non-adsorbed nitrogen is discharged from outlet of adsorption tower. Oxygen is desorbed, discharged and purged in adsorption tower under depressurization. Moreover, adsorbent can be recycled. Why Nitrogen Generator is good for Food, Beverage & Cereal Industries?Because nitrogen has the features of inactive and not easily breeding bacteria under normal temperature, can fully keep foods’ color, smell and taste, and the storage quality is much better thenmechanical cold warehouse storage. 1) Food package Traditional vacuum package is rapidly replaced by nitrogen-filling package, which is applied in package of fired food, puffed food, bakery food, and fresh slices of various farm products, special cheese and fresh meet. Because nitrogen-filling package can more effectively maintain taste and nutrition of foods, it is expected to further develop its application. Because oxidation action is generated by involving in O2, It causes microbe and bacterial reproduction and leads to food spoilage and deterioration. As a kind of suffocating inert gas, N2 can suffocate and inhibit bacterial reproduction. The aim of using N2 is to purge O2, relieve oxidization and respiration of foods. Moreover, N2 has low solubility in water and grease. And foods have small adsorption effect on N2. Therefore, N2 can be used as a good gas for preserving foods and keeping foods fresh. In addition, nitrogen-filling package can effectively protect the shape of food in package; prevent crumbly food from being crushed; avoid packed food adhesion together under pressure due to unbalance between interior and exteriorpressures; avoid food packed food stiffening. Although food has irregular shape, beautiful shape of package can be maintained in order to avoid food deterioration caused by damaged package due to surface folding.2) Beverage Mixture Oxygen dissolved in liquid and oil can cause precipitation.Oxygen existing in beverage can make the taste become bad and shorten its life. Gaseous nitrogen is conveyed in liquid during processing by applying a kind of method known as “mixture” (liquid is mixed by compressed air through sprayer). These nitrogen bubbles can remove oxygen in order to prevent non-carbonate beverages (fruit juice, tea and milk) and edible oils (peanut, olive, sunflower and rape oils) from being oxidized, deteriorated and faded. 3) Nitrogen Expansion For other foods, it is required to add gas for increase food volume. Nitrogen is used to puff edible oils, mayonnaise, margarine in barrel or peanut oil products for increasing their volumes and expansibility, so as to prolong their life.
Production Flow Chart
Specification
1. Place of Origin: Jiangsu,China.2. Brand Name: TRUE.3. Model No.: TY295-54. Color: Silver,bright and white.5. Nitrogen flow: 5Nm3/h.6. Nitrogen purity: 99.5%.7. Dew point:-45 degree Celsius.
8. Warranty period: One and a half years.9. Product life: At least 10years or longer.10.Outlet pressure: 0.05-1.00Mpa.11.Material: Stainless Steel.12.Packaging details: Standard,if need wooden,will charge for cost.13:Delivery time: Within 30days,when received 50% advance payment.
Main Parameters
Type & Modles | Main Parameters | ||||||
Nitrogen flow | Power | Purity | Air pressure | Shape and dimension | Voltage | Weight | |
TY295-3 | 3Nm³/h | 5W | ≥99.5% | 0.8-1.0Mpa | 590*570*950mm | 220V50HZ | 200kg |
TY295-5 | 5Nm³/h | 5W | ≥99.5% | 0.8-1.0Mpa | 590*570*1200mm | 220V50HZ | 200kg |
Performance Characteristics of the Equipments
In order to meet the requirements on small nitrogen-making equipment in food package and gas-adjusting storage of fruits and vegetables etc. industries, we designs TRUE series small nitrogen generator for food package by dynamic analogue optimization. Such equipment has numerous features, such as stable and reliable operation, convenient and simple start as well as high nitrogen-making speed. Operator of such equipment should not receive special training. In addition, such equipment has compact structure, which can be easily moved because of small volume.Main Applications 1.) Food, Beverage, Cereal & Drug Industries: It’s suitable to use in gas-adjusting package and nitrogen package of fruits, vegetables, flowers, tea leaves and puffed food, custard pie, milk bread, European-style egg roll, various cookies, farm products and local special products, such as rice, seed and chestnut, also kinds of drugs etc .2.) Metallurgy: For anneal protection, agglomeration protection, nitrogenizing, furnace washing and blowing, etc. Used in fields such as metal heating treatment, powder metallurgy, magnetic material, copper process, metallic mesh, galvanized wire, semiconductor, etc. 3.)Chemical and new material industries: For chemical material gas, pipeline blowing, gas replacement, gas protection, product transport, etc. Used in fields such as chemical, urethane elastic fiber, rubber, plastic, tyre, polyurethane, biological technology, intermediate, etc. 4.)Electronic industry: For encapsulation, agglomeration, anneal, deoxidization, storage of electronic products. Used in fields such as peak welding, circumfluence welding, crystal, piezoelectricity, electronic porcelain, electronic copper tape, battery, electronic alloy material, etc. Certification
Quality Control & Test Instruments
Production Line
Factory Overlook
Features of Our Products Full Automation All systems are designed for unattended operation and automatic Nitrogen demand adjustment. Low Electric Energy Consumption All systems are designed for Energy-Efficient. Lower Space Requirement and Short installation period The design and Instrumentation makes the plant size very compact, assembly on skids, prefabricated and supplied from factory. Tongyue Machinery has own TRUE brand of gas separation equipments.Installation is very easy and convenient. Fast Start-Up Start-up time is about 30 minutes to get desired Nitrogen purity. So these units can be switched ON & OFF as per Nitrogen Demand changes. High Reliability Very reliable for continuous and steady operation with constant Nitrogen purity. Plant availability time is better than 98% always. Molecular Sieves Life Expected Molecular sieves life is more than 10-years i. e. Whole life time of Nitrogen plant. So no replacement costs. Simple operation and maintenance All systems are designed by integrated solution for easy-operation and easy-maintenance.
Nitrogen Generator for Packing Food and Keeping Foods Fresh