Ceramite(haydite) uses
Ceramite is also called ceramic sand, is a kind of ceramic particle product with high fracturing intensity, belonging to lightweight aggregate family. Ceramite has excellent properties, such as low density, high cylinder pressure,high porosity, tall softening coefficient , good frost resistance , etc. So ceramite widely used in building materials , gardening , refractory insulation materials, Chemical, oil, and other departments. Ceramite used more widely with the development of technology.
Main Ceramsite Type
1. Coal ash ceramsite2. Clay ceramsite 3. Shale ceramsite4. Construction ceramsite
Ceramite production process
Product ceramsite generally using the production process of raw material homogenization, granulation, baking, cooling. According to the type and characteristics of raw materials, Its granulating process can be divided into the following kinds:
1. Plastic method technology: Suitable for clay and clayey material.Its process: clay - plasticizing, smoothing of roller and granulating - roasting - cooling - finished products.
2. Mud into the ball process: Suitable for fly ash or other powder raw materials.Its process: fly ash - mixed smoothing - into balls set granulating - roasting - cooling - finished products.
3. Powder grinding ball process: Suitable for shale, clay shale and gangue materials. Its process: shale, drying, grinding, prewetting - into a ball dish granulating - roasting - cooling - finished product, the additive agent.
4. Broken (dry) process: Suitable for shale,etc.Its process: raw materials and broken graded - roasting shale and finished product. And cooling.
5. Fuel: according to local fuel supply, using bituminous coal, crude oil or natural gas.
Technical Parameters of Rotary Kiln
Model(mm) | Kiln size | Capacity(t/h) | Rotation speed(r/min) | Motor power(kw) | Weight(t) | Remark | ||
Diameter(m) | Length(m) | Inclination angle(%) | ||||||
1.4*33 | 1.4 | 33 | 3 | 0.9-1.3 | 0.39-3.96 | 18.5 | 47.5 | --- |
1.6x36 | 1.6 | 36 | 4 | 1.2-1.9 | 0.26-2.63 | 22 | 52 | --- |
1.8x45 | 1.8 | 45 | 4 | 1.9-2.4 | 0.16-1.62 | 30 | 78.2 | --- |
1.9x39 | 1.9 | 39 | 4 | 1.65-3 | 0.29-2.93 | 30 | 77.59 | --- |
2.0x40 | 2 | 40 | 3 | 2.5-4 | 0.23-2.26 | 37 | 119.1 | --- |
2.2x45 | 2.2 | 45 | 3.5 | 3.4-5.4 | 0.21-2.44 | 45 | 128.3 | --- |
2.5x40 | 2.5 | 40 | 3.5 | 9.0-10.5 | 0.44-2.44 | 55 | 149.61 | --- |
2.5x50 | 2.5 | 50 | 3 | 6.25-7.4 | 0.62-1.86 | 55 | 187.37 | --- |
2.5x54 | 2.5 | 54 | 3.5 | 6.9-8.5 | 0.48-1.45 | 55 | 196.29 | --- |
2.7x42 | 2.7 | 42 | 3.5 | 10.0-11.0 | 0.10-1.52 | 55 | 198.5 | --- |
2.8x44 | 2.8 | 44 | 3.5 | 12.5-13.5 | 0.437-2.18 | 55 | 201.58 | Suspension preheating kiln |
3.0x45 | 3 | 45 | 3.5 | 12.8-14.5 | 0.5-2.47 | 75 | 210.94 | --- |
3.0x48 | 3 | 48 | 3.5 | 25.6-29.3 | 0.6-3.48 | 100 | 237 | Outside disassemble kiln |
3.0x60 | 3 | 60 | 3.5 | 12.3-14.1 | 0.3-2 | 100 | 310 | |
3.2x50 | 3.2 | 50 | 4 | 40.5-42 | 0.6-3 | 125 | 278 | Outside disassemble kiln |
200TPDrotary kiln used for haydite production