LAN Cable complete production equipment
Currently , in the market most popular Lan cable is CAT5 . CAT5E , CAT6 ,CAT6E. we can make optimal complete production proposal according to customer's requirement.
Lan cable production process :
core wire extrusion → core wire pair-twist →core wire cabling →sheath →packing
Following recommended equipment can produce 15000 cartons per month
Item | Core wire extrusion | Core wire Pair-twist | Core wire cabling | Sheath extrusion |
Speed(m.min) | 1200 | 60 | 75 | 140 |
Machine quantity | 1 | 8 | 2 | 1 |
Hour/day | 20 | 22 | 20 | 20 |
Lengh /day(M) | 1440000 | 633600 | 180000 | 168000 |
Core wire quantity | 8 | 2 | 1 | 1 |
Lengh/bobbin(KM) | 20 | 10 | 10 | 10 |
Lengh/carton (M) | 2440 | 1220 | 305 | 305 |
Carton quantity | 590 | 519 | 590 | 551 |
Days | 30 | 30 | 30 | 30 |
Cartons/ month | 17705 | 15580 | 17705 | 16525 |
A.50+30 extruder line
Application :apply to CAT5 ,CAT5E,CAT6 core wire extrusion(500-600m/min)
B.60+30 high speed insulation extruder line
Application : apply to CAT5 ,CAT5E , CAT6, core wire extrusion (800-1200m/min)
C.65+40 continuous drawing annealer extruder line
Apply to CAT5, CAT5E , CAT6,CAT6E core wire extrusion.
2.core wire pair-twist
twist pitch range is around 10-25mm
high requirement for twist pitch stability and tension control
twist pitch tolerance is below 0.3% or 0.05mm
tension fluctuation is below10% , cat5e above core wire need to adopt back-twist pay-off so that enhancing pair-twist quality.
A.500 model auto-tension pair-twist machine + double bobbin back-twist pay-off
Apply to cat5 , cat5e core wire pair-twist
B. 500 model Thrice twist wire machine
Apply to cat5 , cat5e , cat6 , core wire pair-twist
3.core wire cabling
Usually use high precise high quality 630-1000 model cantilever single twist machine twist 4 pairs of core wire , with trait of high quality , high precision , no-hurt wire.
4.sheath extruder line
usually adopt 80 model or 70 model extruder line to make Lan cable sheath after 4 pairs of core wire cabling
5.coiling packing
LAN cable coiling lengh normally is 301M per carton , currently mainly use double bobbin reticulated coiling machine
welcome to our factory to negotiate!
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