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Aerated concrete production line
1, Raw material storage and material feeding Raw materials such as fly ash or sand are transported into factory by car , fly ash (or sand, stone) is collected in raw material field , shipping into the hopper when using them. sacked cement or bulk cement in cement chambers storage. Shipping them into the hopper. Gypsum, aluminum powder, soap powder were in additive chambers, when using, shipping to the side of aluminum mixer;.High quality quick lime should be piled up beside the jaw crusher in the workshop, so as to prevent the rain.2, Raw material procession Fly ash (or sand, stone)is conveyed into the ball mill by electromagnetic vibration feeder and belt conveyor, fine grinding fly ash (or sand, stone) is sent to the slurry storage with fly ash pump. The lime is sent into the jaw crusher by electromagnetic vibration feeder and belt conveyor for crushing , Crushed lime is lift into the lime storage bin with bucket elevator, then by screw conveyor convey into ball mill, Fine grinding materials are conveyed into the powder bunker by the screw conveyor and bucket elevator. Chemical materials are made into certain density solution and then sent into the storage tanks .Aluminum powder is shipped to the production workshop from aluminum powder storage, the electric hoist lift the aluminum powder to the ingredients floor on the second floor of the building, pouring them into a blender, adding quantitative water and stirring into aluminum suspension solution.3 Aerated concrete dosing, mixing, pouring
Lime, cement are conveyed to automatic batching scale cumulative measurement by the screw conveyor under the powder bunker in turn, the screw conveyor under the scale can cast the materials uniformly into the casting and mixing machine. Fly ash (or sand, fine lime) and waste slurry are measured in the Flow tank, Then the casting and mixing machine can stirring the slurry under the condition of all kinds of materials measured as well as mould prepared, slurry before casting should achieve process requirements (40-45 °C), if the temperature is insufficient, we can fill steam in the flow tank for heating, adding the aluminum suspension solution 0.5 ~ 1 minute before pouring slurry .4,Aerated concrete pre-curing and cutting After casting ,mould is pushed into action room for steaming-curing by the conveying chain , temperature in the action room reach 50 to 60 °C, the initial curing time for a 1-2 hours (according to the geographical advantage can omit the process), then using the negative sling lift the mould and the green brick to the prepared cutting machine which on the autoclave. take off the mould frame, Cutting machine do transverse cutting , longitudinal cutting and milling machine bread head on the green brick., frame mode back to the ferry vehicle for manual clean and oil removing, then hang back to mould and grouped to the next casting, cut brick and the autoclave bottom plate are laid on the kettle through the flip hoist for two layer ,between the layer have four support, several kettle make for a group .The edge waste of the cut green brick is sent to the waste slurry mixer around the cutting machine, adding water makes the waste slurry, stored for using.
5 Aerated concrete and finished productsGreen brick is grouped before the stop line of the autoclave, open the autoclave door, carried the finished autoclaved brick out of the kettle with windlass, and then pull the green brick autoclave into the kettle for maintenance. Finished bricks are lift to the manufactured good store with flip hoist. Then push them to the finished good pile through a fork lift. The empty autoclave and the autoclave bottom plate lift to the palletizer for the next turn with the windlass.
Introduction of Aerated concrete production equipment
1, Aerial tumbling cutting machine
Our aerial tumbling cutting machine can do the green brick hexahedral reversible cutting once each time, advanced technology, need not the second hoisting, reduce the damage of the green brick as a result of times hoisting .
2, Mould
Mould frame and bottom plate are two main components of the mould, mould is the key equipment to the product forming , our company products have the advantage of good mold rigidity , simplified structure , no leaking slurry, etc.
3, Steaming larry
Steaming larry is the necessary midway transport equipment of the aerated concrete production, Our steaming larry has simplified structure ,great rigidity and easy to install which meet all your requirements.
4, Air-invert sling
The sling is professional designed, which has superior performance, simple structure can be reversible in the
air over 90 degrees, one-time finish stripping, cutting, after cutting green brick grouped and dispatched work
5, Computer control console
Computer control console adopts advanced PLC intelligent control system, monitoring the whole process of the cutting engineering, guarantee the product cutting error tolerance within 1mm, ensure the quality of products.
6, Storage tank
Automatic completion of the raw material ratio, blending, storage. our flow tank has the specification Of 6m³,8m³,10m³,20m³,35m³,50m³,100mm³etc.the flow tank is excellent workmanship.
7, Mixing and Casting machine
The machine adopts screw advancement for mixing, which will form strong air stream in the tank to destroy the particles coating of the quick lime ,reach to full mixing, casting the mixture slurry into the mould frame promptly.
8,Autoclave
Autoclave is positive pressure equipment of the aerated concrete production. The company can design and manufacture various forms of autoclave based on user's muti-functional requirements.
9, Automatic packaging machine
Automatic packing machine makes product carefully packed, the whole process need not people to participate in, saving human costs to the greatest degree, improving the production efficiency. This device can do the automatic packing according to the different products.
Advantage of Dearye aerated concrete production line
1: The whole technology imported from Germany, self-creation based on the digestion.
2: Adopts the latest fully automatic air-invert cutting technique.
3: have the absolutely independent capacity of developing and creating aerated concrete
4: high automation level of the whole set
5: The cutting machine supervise the cutting course automatically.
6: Long service life
aac machine production line